Intelligent Motion Controls HVAC | Pelonis Tech

Posted by Sam Pelonis | May 10, 2019 2:13:52 PM | 0 Comments

Brushless DC fans and blowers need optimal motion control. When complex or demanding applications need precise levels of output, intelligent motion control systems can keep parts safe while still ensuring high-quality production cycles. These intelligent motion controls (IMCs) have in-board circuits that use programmable, information-gathering features to develop air movement “intelligence” and learn how the parts need to operate in different environments.

IMCs are ideal for:

  • Green applications in which facility managers want to improve reliability, the equipment’s life expectancy, and energy efficiency.
  • Systems that need consistent monitoring and cooling—IMCs have multi-alarm connections to prevent complete system failures, reduce voltage fluctuations, and have more reliable control.

When businesses install IMCs, they will make their facilities greener and more efficient. Read on to learn about all the different benefits IMCs can bring.

Top Solutions

There are several different types of IMCs that can add control to the operation and maintenance of brushless DC fans and blowers. The top four IMC solutions are:

Rotation Detectors

A smart rotation detector can monitor fan operations in parallel circuits to detect ongoing circulation as well as potential failures or stopped fans. These systems give a “high” output signal to the monitoring interface while the fan rotates. That same signal turns to “low” or “off” based on the fan’s status. This allows operators and maintenance teams to investigate potential problem areas more quickly because the system automatically notifies them when a fan stops working rather than requiring them to monitor changes in temperature.

Rotation detectors use the same hardware as the frequency generator (tachometer), which we also describe below. Once the detector is added to an array of fans, it operates as part of the facility’s multi-alarm connection.

Rotation Detectors

Inrush Current Protection

When motors, heating elements, transformers, and power supplies turn on, the current surges. This short-lived inrush current can damage electronic parts if it isn’t properly controlled.

Facility managers use inrush current protection to slow the flood of current to the equipment. This technology allows fan blades to speed up at a more gradual rate through incremental increases of current. The process takes approximately ten seconds during startup, and it protects both the circuits and the moving parts from damage.

Inrush Current Protection

Auto Start

Sometimes, fan blades get blocked by temporary obstructions. Auto starts control the current output in these circumstances. First, the current can be reduced to zero when an obstruction is detected so the fan blades don’t damage themselves. This feature is called locked rotor protection. Then, the auto-start control uses a second feature, restart with current limit, to guarantee the restart of the rotor once it is released.

Auto Start

Frequency Generator (Tachometer)

This IMC solution is an open collective output type that produces an analog voltage based on the fan’s motor speed. These parts provide feedback and can be used to measure the speed of motors, rotors, and engines.

Frequency generators use the same hardware as rotation detectors, and they’re powered by the power supply voltage. A tachometer will send a square wave signal to the reading device if the collector connects with a pullup resistor. This part can handle a maximum collector voltage of 72 V DC and current of 10 mA.

Frequency Generator

Quality IMC Solutions from Pelonis Technologies, Inc.

Smart IMC solutions keep your equipment’s DC blowers and fans operating at their full potential. These tools also extend the lifespan of your equipment and protect electronics from the dangers of overheating.

Pelonis Technologies, Inc., provides a wide array of fans, blowers, and other cooling and heating solutions. Contact our team to learn about our customization services or to browse our design catalog.


High-Performance Blowers Benefits | Pelonis Tech

Posted by Sam Pelonis | Feb 25, 2019 10:10:46 AM | 0 Comments

High-performance blowers are a critical aspect of keeping a plant or factory running; smaller and more compact options are also useful in the average family home. These types of blowers ensure that air can move continuously while maintaining an energy-efficient level of operation.

High-performance blowers provide increased airflow, which reduces the amount of cold spots in the home and improves the performance of humidifiers and air purifiers. They also feature nearly silent motors, so you may not even hear the system running.

Applications and Uses of High-Performance Blowers

Blowers are common in plants and factories because they help combat pressure rising in pipes that feature components such as filters, grates, valves, heaters, and condensers. They are often deployed with fairly narrow pipes to promote a higher and stronger flow; this can be especially beneficial in scenarios where fumes need to be removed from an area.

Air velocity is also an asset in:R1232-28_Titan_Series_DC_Blower.jpg

  • Transporting bulk goods
  • Accelerating evaporation
  • Scraping products with air knives
  • Blowing off production scrap
  • Cooling
  • Diving areas
  • Creating clean zones
  • Creating air films to allow for smooth transport

Beyond that, the differential pressure created from high-performance blowers can be used to:

  • Fasten material on vacuum tables
  • Transport gas
  • Aerate basins
  • Inflate airbags
  • Carry out vacuum lifting
  • Create overpressure areas and vacuum molds
  • Discharge ballast tanks

Six Benefits of Customizable High-Performance Blowers

When purchasing or utilizing a customizable blower, there are a few key benefits to note:

  1. 1. Intelligent motion controls allow the blower to sense what it needs to do on its own.
  2. 2. Long-term reliability means that you do not have to worry about system failures or parts needing replacement.
  3. 3. Rugged performance allows high-performance blowers to keep working under difficult conditions for extended periods.
  4. 4. Programmable controls make it easy for you to handle how the blower is operating.
  5. 5. Two different models means you can use high-performance blowers in a variety of industries, making them an excellent option regardless of what you need them for; these machines come as stationary models and models that allow for motor or stand reuse. They are found in:
  • Pneumatic conveying blower systems
  • Aircraft deicing
  • High inlet temperature blower systems
  • Wastewater aeration blower systems

6. Flexibility in a range of applications means that you can use high-performance blowers in

  • Combustion air supplies
  • Cooling and drying systems
  • Fluid bed aerators
  • Conveyor systems
  • Dust-control applications

High-Performance Blowers to Fit Your Unique NeedsK5331-37_Titan_Series_DC_Blower.jpg

Pelonis offers clients TITAN Blowers that meet and exceed the above criteria while remaining dependable and operable throughout their life span. These blowers are developed with high-end equipment designs in mind and allow for customization within different applications, including the extra intelligent motion control feature not always found on other blowers.

TITAN Blowers offer enhanced equipment protection and are designed to improve the functionality and efficiency of your factory or home. To learn more about our high-performance blowers, contact us here or call (888) 546-0524.



Water Resistant DC Fans for Harsh Environments

Posted by Sam Pelonis | May 19, 2017 4:05:13 PM | 0 Comments

Operating in harsh conditions can present serious challenges for companies across various industries, but deadlines must be met no matter how extreme the environment. Severe weather, in particular, can affect all types of industrial processes and equipment.

Severe Environments Cover.jpg

Power supply equipment, for instance, is especially susceptible to extreme weather conditions, as is heating, ventilation, and air conditioning (HVAC) equipment. Without the proper equipment and guidelines in place, industrial facilities run the risk of increased downtime, added costs, and worker injuries. To ensure efficiency and minimize downtime and unnecessary expenditures, precautions must be taken to protect equipment and keep workers safe in hazardous areas.

Hazardous-Area Classification

The National Electrical Manufacturers Association (NEMA), Underwriters Laboratories(UL), the National Fire Protection Association (NFPA), and a number of other industry organizations publish standards classifying areas that are considered hazardous.

A “hazardous area” refers to any area, indoors or outdoors, with — or with the potential for — harsh conditions, such as gases in chemical and petrochemical plants, dangerous fumes in food processing facilities, or the intermingling of fluids with electrical components.

Weather Resistant Fans Download

Download our data sheet to learn about weather resistant fans suited

for the most demanding applications

Equipment Protection in Harsh Environments and Hazardous Weather

Equipment used in harsh environments, which can even include indoor applications in certain circumstances, must be designed to withstand dust and other contaminants — especially those that are flammable — as well as moisture, including water vapor, and direct water or liquid exposure.

Water-Resistant DC Fans

When DC fans must be used in these types of severe conditions, it’s imperative to employ a reliable, high-quality water-resistant model to ensure the safety of your equipment and staff.

Pelonis Technologies, Inc. (PTI) has been designing, developing, and manufacturing industry-leading axial AC and brushless DC fans for more than 25 years. This includes a wide range of severe weather and water-resistant fans, which offer unparalleled dust and water protection while meeting military and NASA material specifications, USP certifications, and UL certifications.

Our harsh weather fans feature an eco-friendly proprietary conformal coating with excellent low friction properties and corrosion resistance, allowing the fans to easily withstand dust, moisture, water exposure, and even full water immersion. Our DC fans also undergo a rigorous vacuum sealing process, enabling them to operate during submersion.

Learn More

PTI’s severe weather fans are ideal for a wide range of applications, including control equipment, emergency response vehicles, field and ground support equipment, indoor and outdoor cooling and ventilation applications, marine products and vessels, medical systems, military and mobile units, and security cameras.

To learn more about the importance of having the proper equipment in place for harsh weather conditions, or to discuss how PTI’s water-resistant DC fans can help ensure reliability and safety in your facility, contact the team today.


Ensure Mobile Satellite Communications | Pelonis Tech

Posted by Sam Pelonis | Nov 11, 2015 11:00:00 AM | 0 Comments

While most of us understand the basics of satellite communications such as a TV signal sent from space, it can be hard to envision the satellite itself as a piece of working machinery. For one, most of the general public has never actually seen a large mobile satellite hub. Second, space can be a difficult working area to comprehend.

How Pelonis Helps Ensure Mobile Satellite CommunicationsSatellite equipment features an intricate layout of electrical components that function just as they would in a manufacturing environment, computer server room, or similar set up. This means that satellite technologies heat up just like other equipment, and so the need for cooling measures is critical for a few reasons:

• Satellites that malfunction or shut down could cripple networks that are essential for communication and safety.
• There is little to no capabilities to send support technicians to work on inoperable satellites.
• The environment that mobile satellite communications operate in is rugged and unpredictable.

Since the reliability of these mobile satellite communications is so essential, companies that operate in this industry must use innovative and dependable ways to keep their equipment functional. Pelonis was recently faced with this issue when a customer needed a blower that could cool a number of on-board system components.

This was no “stock” product, however, as the blower was to be featured on a mobile satellite vehicle and needed to be absolutely resistant to moisture and dust. In addition, the blower needed to protect the system's circuit board, cable connectors, and inlets.

Pelonis was able to find the solution with a high speed 24 volt DC blower that fit within an aluminum closure and was finished with a moisture and dust resistant coating. We also added a protective, customized inlet guard where needed and did so with an optimum turnaround time. The design was tested and approved and now operates to keep mobile satellite equipment cool and running efficiently, so that communication like calls, texts, and social media posts during a favorite TV show are delivered uninterrupted.

To learn much more about how we can design solutions for your specific project needs, visit our resources section, and feel free to contact us today.


Heating Systems Resources | Pelonis Tech

Posted by Sam Pelonis | Aug 4, 2014 10:30:00 AM | 0 Comments

Pelonis Technologies always has a focus on our customers.  We keep you in mind when designing new products; when we pay close attention to the quality of each of our products; and we concentrate on continually improving our customer service. 

In addition, we’ve recently updated the Resources Page on our website for you to access.  Here you can find a variety of eBooks, catalogs and white papers.  We’re continually adding resource documents to the page, so be sure to stop back to see what is new and that might be helpful to your daily business.

In particular, we have the following available on the Resources page:

These are just a few of the many resources that we’ve added to the page and have made available for you to easily download.  If you have any questions about the materials or would like to learn more, please feel free to contact us via our website contact form or by phone.  And, if there is any resource material that you’d like to see us develop, let us know, we’d be glad to consider it.

Access Our  Useful Resources


Fans & Blowers Market Growth | Pelonis Technologies, Inc.

Posted by Sam Pelonis | Jan 21, 2014 9:00:00 AM | 1 Comment

As in the U.S., the European manufacturing industry suffered deep consequences as a result of the recession of 2008.

Construction projects slowed or came to a complete halt, which hurt all sectors of the industry, including the market for fans, blowers, and heating elements.

According to some reports, however, the fan and blower industry seems poised for a comeback, which is welcome news for workers, manufacturers and customers in Europe and beyond.

Projected European Market Growth

Fotosearch_k15003822In 2011, Companies and Markets, a leading global aggregator of business information, released a report that analyzed 27 European Union countries to determine the health of the European market for ventilation equipment. They examined shipments of equipment such as axial fans, centrifugal fans, and cross flow fans, among others.

As a result of their research, Companies and Markets predicted that the European market would reach a value of about $6.75 billion by 2015. In other words, they expect that the market will grow by at least 8% more per year than in 2006, before the recession hit. In 2006, the European industry for fans was valued at $3.37 billion.

According to another report from Research and Markets on the UK market in particular, the ventilation industry—which includes both domestic and non-domestic ventilation products—has, in recent years, been revived “by positive levels of exports and after-market sales.”

The report attributes better sales to the government’s renewed focus on health, safety and energy efficiency. The data suggests that new building and environmental legislation set by the government has “stimulated product innovation and development.”

A Bright Future for the European Market

Hopeful forecasts from leading market researchers suggest that the European market for fans and blowers is likely to continue improving in the near future. As the world slowly recovers from the global financial crisis of 2007 and 2008, members of the industry can look forward to a reprieve from what was once a stagnant market.

Learn more about cooling fan technology and how to choose the right cooling fan for your applications in our newest eBook, "How to Select a Cooling Fan":

Download How to Select a Cooling Fan



DC Brushless Fans & Blowers Automation | Pelonis Tech

Posted by Sam Pelonis | Jan 6, 2014 9:00:00 AM | 0 Comments

Automation is now a buzz word and hot technology trend in both the consumer and manufacturing worlds, so it is interesting to consider how various motion controls would work in a fully integrated and automated society. 

To what degree could every aspect of a home’s HVAC and appliances be operated via intelligent controls, and to what extent could a manufacturing environment be controlled by smart automation?

blogThe use of Intelligent Motion Controls in DC brushless fans and blowers has already arrived.  With Intelligent Motion Controls, the movement of air is now smarter. 

The inclusion of full-wave-in-board circuit design and multiple features leaves no doubt that intelligence has enhanced air movement.

A few Intelligent Motion Control features for DC brushless fans and blowers include:

  • Inrush Current Protection – Allows the power to be turned on to supply current to the fan.  The current begins at zero and gradually increases until the fan reaches its maximum speed and rated current.
  • Auto Start – An intelligent motion control ensures that if a fan’s blade is blocked and released, the fan will automatically restart.
  • DC Voltage Signal Control – The DC Voltage Signal Control (VPWM) controls the speed by applying an external DC voltage signal.
  • Automatic Temperature Control – When the Automatic Temperature Control is applied, the upper and lower temperatures may be selected, as well as the choice of maintaining a minimum RPM below the minimum temperature chosen.

These are only a small sampling of the features that Intelligent Motion Controls provide to fans and blowers.  You can learn more about Intelligent Motion Controls in DC brushless fans and blowers by downloading our free eBook. 

Just click on the button below to access your free copy, and if you have any questions, please give us a call or send us an email.  We are happy to hear from you and look forward to working together on your next project.

Download Our Free Intelligent Motion Controls eBook